Appendix 5 – 9210 Nitrider Typical Configuration
|
Revision |
|
|
Revision |
1.68 |
|
PID Loop 1 Setup |
|
|
Prop Band (0 for On/Off) |
35.0 |
|
Reset |
0.50 |
|
Rate |
0.00 |
|
Mode |
Dual Direct |
|
Integral Preset |
0 |
|
Cycle Time |
24 |
|
Setpoint Change Limit |
Off |
|
Low Limit |
-100 |
|
High Limit |
100 |
|
0 Setpoint stops control |
No |
|
IN1 high limit shuts down ctrl |
No |
|
IN2 high limit shuts down ctrl |
No |
|
IN3 high limit shuts down ctrl |
No |
|
PID auto switch |
No |
|
Switch point PID 1 " 2 |
99.99 |
|
Switch point PID 2 " 3 |
99.99 |
|
Overshoot limit gain |
0 |
|
Deviation setpoint |
Off |
|
Dev. Alarm delay (sec) |
0 |
|
Setpoint lower limit |
-99.99 |
|
Setpoint upper limit |
299.99 |
|
PID Loop 2 Setup |
|
|
Prop Band (0 for On/Off) |
5.0 |
|
Reset |
0.04 |
|
Rate |
0.00 |
|
Mode |
Single Reverse |
|
Integral Preset |
0 |
|
Cycle Time |
6 |
|
Setpoint Change Limit |
40 % |
|
Low Limit |
0 |
|
High Limit |
100 |
|
0 Setpoint stops control |
No |
|
IN1 high limit shuts down ctrl |
No |
|
IN2 high limit shuts down ctrl |
No |
|
IN3 high limit shuts down ctrl |
No |
|
PID auto switch |
No |
|
Switch point PID 1 " 2 |
9999 |
|
Switch point PID 2 " 3 |
9999 |
|
Overshoot limit gain |
0 |
|
Setpoint lower limit |
-9999 |
|
Setpoint upper limit |
9999 |
|
PID Loop 3 Setup |
|
|
Prop Band (0 for On/Off) |
20.0 |
|
Reset |
0.50 |
|
Rate |
0.00 |
|
Mode |
Single Reverse |
|
Integral Preset |
0 |
|
Cycle Time |
60 |
|
Setpoint Change Limit |
Off |
|
Low Limit |
0 |
|
High Limit |
100 |
|
0 Setpoint stops control |
No |
|
IN1 high limit shuts down ctrl |
No |
|
IN2 high limit shuts down ctrl |
No |
|
IN3 high limit shuts down ctrl |
No |
|
PID auto switch |
No |
|
Switch point PID 1 " 2 |
99.99 |
|
Switch point PID 2 " 3 |
99.99 |
|
Overshoot limit gain |
0 |
|
Deviation setpoint |
Off |
|
Dev. Alarm delay (sec) |
0 |
|
Setpoint lower limit |
-99.99 |
|
Setpoint upper limit |
299.99 |
|
Event Run Program Setup |
|
|
Program number to run |
0 |
|
Load TC Setup |
|
|
Load TC Enable |
Off |
|
Control TC |
|
|
TC 1 |
|
|
TC 2 |
|
|
TC 3 |
|
|
TC 4 |
|
|
TC 5 |
|
|
TC 6 |
|
|
TC 7 |
|
|
TC 8 |
|
|
TC 9 |
|
|
TC 10 |
|
|
TC 11 |
|
|
TC 12 |
|
|
TC 13 |
|
|
TC 14 |
|
|
TC 15 |
|
|
TC 16 |
|
|
TC 17 |
|
|
TC 18 |
|
|
TC 19 |
|
|
TC 20 |
|
|
TC 21 |
|
|
TC 22 |
|
|
TC 23 |
|
|
TC 24 |
|
|
Port Setup |
|
|
Host 232 Baud |
19200 |
|
Host 232 Mode |
Modbus Master/PLC |
|
Host 485 (3,4) Baud |
19200 |
|
Host 485 (3,4) Mode |
Modbus |
|
Host 485 Address |
1 |
|
client 1 (5,6) Baud |
19200 |
|
client 1 (5,6) Mode |
Modbus Host |
|
client 2 (22,23) Baud |
19200 |
|
client 2 (22,23) Mode |
Modbus |
|
232/H2 Port Baud |
9600 |
|
PLC Type |
Micrologix Modbus |
|
client Instrument Setup |
|
|
Instrument 1 |
SSi 7SL @ 2 on client 2 |
|
Instrument 2 |
SSi 7SL @ 3 on client 2 |
|
Instrument 3 |
9100 LP2 @ 5 on client 2 |
|
Instrument 4 |
|
|
Instrument 5 |
|
|
Instrument 6 |
|
|
Instrument 7 |
|
|
Instrument 8 |
|
|
Instrument 9 |
|
|
Instrument 10 |
|
|
Instrument 11 |
|
|
Instrument 12 |
|
|
Instrument 13 |
|
|
Instrument 14 |
|
|
Instrument 15 |
|
|
Instrument 16 |
|
|
Instrument 17 |
|
|
Instrument 18 |
|
|
Instrument 19 |
|
|
Instrument 20 |
Micrologix PLC @ 1 on RS-232 |
|
Instrument 21 |
Micrologix PLC @ 1 on RS-232 |
|
Instrument 22 |
Micrologix PLC @ 1 on RS-232 |
|
Instrument 23 |
|
|
Instrument 24 |
|
|
Instrument 25 |
Micrologix PLC @ 1 on RS-232 |
|
Zone 1 Assignment |
|
|
Atm Instrument |
Loop 1 |
|
Atm Zone Number |
0 |
|
Default Zone offset, atm |
0.00 |
|
Temp instrument |
Loop 1 |
|
Temp zone number |
0 |
|
Default zone offset, temp |
0 |
|
Zone 2 Assignment |
|
|
Atm Instrument |
Loop 1 |
|
Atm Zone Number |
0 |
|
Default Zone offset, atm |
0.00 |
|
Temp instrument |
Loop 1 |
|
Temp zone number |
0 |
|
Default zone offset, temp |
0 |
|
Zone 3 Assignment |
|
|
Atm Instrument |
Loop 1 |
|
Atm Zone Number |
0 |
|
Default Zone offset, atm |
0.00 |
|
Temp instrument |
Loop 1 |
|
Temp zone number |
0 |
|
Default zone offset, temp |
0 |
|
Zone 4 Assignment |
|
|
Atm Instrument |
Loop 1 |
|
Atm Zone Number |
0 |
|
Default Zone offset, atm |
0.00 |
|
Temp instrument |
Loop 1 |
|
Temp zone number |
0 |
|
Default zone offset, temp |
0 |
|
Zone 5 Assignment |
|
|
Atm Instrument |
Loop 1 |
|
Atm Zone Number |
0 |
|
Default Zone offset, atm |
0.00 |
|
Temp instrument |
Loop 1 |
|
Temp zone number |
0 |
|
Default zone offset, temp |
0 |
|
Furnace Setup |
|
|
PVT Type |
Nitrider |
|
Nitrider Mode |
H2 and Dissociation |
|
Nitrider Control |
Control |
|
H2 cell type |
Hi |
|
H2 RS-232 Comms |
Yes |
|
Temperature Display |
Internal |
|
Lp3 control |
Backpressure |
|
Valve 1 (Nitrogen) |
Yes |
|
Valve 2 (Ammonia) |
Yes |
|
Dissociated Ammonia |
Yes |
|
Hydrogen |
No |
|
Temperature mode |
◦F |
|
Programmer type |
Nitrider |
|
Atmosphere instrument |
Loop 1 |
|
Temperature instrument |
Loop 2 |
|
Event instrument |
Instrument 20 |
|
Quench instrument |
Instrument 13 |
|
End of quench event |
0 |
|
Quench speed event |
0 |
|
Quench run event |
0 |
|
Nitrider bias |
0.0 |
|
Date and time |
<System Date> |
|
Default hold time (min) |
5 |
|
Deviation alarm delay (min) |
0 |
|
PLC type |
Micrologix Modbus |
|
Flow signal |
Analog/PLC |
|
Clear events, end of recipe |
No |
|
Wait Limits |
|
|
Temp wait limit |
25 |
|
Atm wait limit |
1.0 |
|
Furnace Name |
|
|
Furnace Name |
Nitrider 83 |
|
PV1 Name |
|
|
PV2 Name |
|
|
PV3 Name |
|
|
Alarm 1 Setup |
|
|
Setpoint |
800 |
|
Alarm Type |
PV1 Band NO |
|
Hysteresis |
1 |
|
Smart Alarm |
Disabled |
|
ON Delay Time (sec) |
3600 |
|
Alarm 2 Setup |
|
|
Setpoint |
1400 |
|
Alarm Type |
PV2 proc high |
|
Hysteresis |
10 |
|
Smart Alarm |
Disabled |
|
ON Delay Time (sec) |
0 |
|
Alarm 3 Setup |
|
|
Setpoint |
1400 |
|
Alarm Type |
PV2 proc high |
|
Hysteresis |
1 |
|
Smart Alarm |
Disabled |
|
ON Delay Time (sec) |
0 |
|
Relay Assignments |
|
|
Relay 1 |
Event 0 |
|
Relay 2 |
Event 1 |
|
Relay 3 |
Event 2 |
|
Relay 4 |
Event 3 |
|
Relay 5 |
Event 4 |
|
Relay 6 |
Event 5 |
|
Relay 7 |
Event 6 |
|
Relay 8 |
Program, alm1, flow dev |
|
Relay Setpoints |
|
|
Relay ON SP for IN1 A |
0 |
|
Relay OFF SP for IN1 A |
0 |
|
Relay ON SP for IN1 B |
0 |
|
Relay OFF SP for IN1 B |
0 |
|
Relay ON SP for IN1 C |
0 |
|
Relay OFF SP for IN1 C |
0 |
|
Relay ON SP for IN2 A |
0 |
|
Relay OFF SP for IN2 A |
0 |
|
Relay ON SP for IN2 B |
0 |
|
Relay OFF SP for IN2 B |
0 |
|
Relay ON SP for IN2 C |
0 |
|
Relay OFF SP for IN2 C |
0 |
|
Relay ON SP for IN3 A |
0 |
|
Relay OFF SP for IN3 A |
0 |
|
Relay ON SP for IN3 B |
0 |
|
Relay OFF SP for IN3 B |
0 |
|
Relay ON SP for IN3 C |
0 |
|
Relay OFF SP for IN3 C |
0 |
|
Input 1 Setup |
|
|
Input type |
K |
|
Filter time |
0 |
|
Initial scale |
0 |
|
Full scale |
10000 |
|
Decimal Point location |
0 |
|
Open TC |
Up scale |
|
Input offset |
0 |
|
Trip point 1 setpoint |
0 |
|
Trip point 1 force value |
0 |
|
Trip point 1 direction |
Input above setpoint |
|
Trip point 2 setpoint |
0 |
|
Trip point 2 force value |
0 |
|
Trip point 2 direction |
Input above setpoint |
|
High input limit setpoint |
-32768 |
|
High input limit hysteresis |
-32768 |
|
Input 2 Setup |
|
|
Input type |
4-20 mA |
|
Filter time |
0 |
|
Initial scale |
-27.99 |
|
Full scale |
28.00 |
|
Decimal Point location |
2 |
|
Open TC |
Up scale |
|
Input offset |
0.00 |
|
Trip point 1 setpoint |
0.00 |
|
Trip point 1 force value |
0.00 |
|
Trip point 1 direction |
Input above setpoint |
|
Trip point 2 setpoint |
0.00 |
|
Trip point 2 force value |
0.00 |
|
Trip point 2 direction |
Input above setpoint |
|
High input limit setpoint |
-327.68 |
|
High input limit hysteresis |
-327.68 |
|
Input 3 Setup |
|
|
Input type |
K |
|
Filter time |
0 |
|
Initial scale |
0 |
|
Full scale |
10000 |
|
Decimal Point location |
0 |
|
Open TC |
Up scale |
|
Input offset |
0 |
|
Trip point 1 setpoint |
0 |
|
Trip point 1 force value |
0 |
|
Trip point 1 direction |
Input above setpoint |
|
Trip point 2 setpoint |
0 |
|
Trip point 2 force value |
0 |
|
Trip point 2 direction |
Input above setpoint |
|
High input limit setpoint |
-32768 |
|
High input limit hysteresis |
-32768 |
|
Output 1 Setup |
|
|
Assignment |
Loop 3 inc |
|
Offset |
0 |
|
Range |
100 |
|
Current selection |
4-20 mA |
|
Output 2 Setup |
|
|
Assignment |
Loop 2 inc |
|
Offset |
0 |
|
Range |
100 |
|
Current selection |
4-20 mA |
|
Passcodes |
|
|
Level 1 code |
1 |
|
Level 2 code |
2 |
|
Web level 1 code |
111 |
|
Web level 2 code |
222 |
|
Web change enable |
1 |
|
Programmer alarm |
Normally open |
|
Alarm 1 |
Normally open |
|
Alarm 2 |
Normally open |
|
Alarm 3 |
Normally open |
|
IP Address |
|
|
IP Address |
192.168.1.200 |
|
IP Mask |
255.255.255.0 |
|
IP Gateway |
192.168.1.1 |
|
Event Control |
|
|
Hold instrument number |
0 |
|
Hold minimum PV |
0 |
|
Hold maximum PV |
2000 |
|
Event for program run |
-1 |
|
Event for program reset |
-1 |
|
Event 0 |
|
|
Event 1 |
|
|
Event 2 |
|
|
Event 3 |
|
|
Event 4 |
|
|
Event 5 |
|
|
Event 6 |
|
|
Event 7 |
|
|
Event 8 |
|
|
Event 9 |
|
|
Event 10 |
|
|
Event 11 |
|
|
Event 12 |
|
|
Event 13 |
|
|
Event 14 |
|
|
Event 15 |
|
|
Valve Setup |
|
|
Control mode |
Individual trim |
|
DA switch point |
60 |
|
Auto valve event |
No |
|
Valve 1 Input |
|
|
Zero scale |
0 |
|
Full scale |
300 |
|
Trim enable |
No |
|
Target setpoint |
150 |
|
Trim range |
0 |
|
Zero SP scale |
0 |
|
Full SP scale |
300 |
|
Valve max |
300 |
|
Deviation setpoint |
20 |
|
Dev. Alarm delay (sec) |
300 |
|
Gas type |
Nitrogen |
|
Valve decimal place |
0 |
|
Valve 2 Input |
|
|
Zero scale |
0 |
|
Full scale |
300 |
|
Trim enable |
Yes |
|
Target setpoint |
150 |
|
Trim range |
50 |
|
Zero SP scale |
0 |
|
Full SP scale |
300 |
|
Valve max |
300 |
|
Deviation setpoint |
60 |
|
Dev. Alarm delay (sec) |
60 |
|
Gas type |
Ammonia |
|
Valve decimal place |
0 |
|
Valve 3 Input |
|
|
Zero scale |
0 |
|
Full scale |
150 |
|
Trim enable |
No |
|
Target setpoint |
10 |
|
Trim range |
25 |
|
Zero SP scale |
0 |
|
Full SP scale |
150 |
|
Valve max |
150 |
|
Deviation setpoint |
10 |
|
Dev. Alarm delay (sec) |
300 |
|
Gas type |
Dissociated Ammonia |
|
Valve decimal place |
0 |
|
Valve 4 Input |
|
|
Zero scale |
0 |
|
Full scale |
0 |
|
Trim enable |
No |
|
Target setpoint |
0 |
|
Trim range |
0 |
|
Zero SP scale |
0 |
|
Full SP scale |
0 |
|
Valve max |
0 |
|
Deviation setpoint |
Off |
|
Dev. Alarm delay (sec) |
0 |
|
Gas type |
Hydrogen |
|
Valve decimal place |
0 |